Design and Application of Inspection Robot Control System Based on Motion Controller

Zhao Wei; Wang Keqing

doi:doi:10.11648/j.acis.20221003.12

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Design and Application of Inspection Robot Control System Based on Motion Controller

Zhao Wei, Wang Keqing

Published in Automation, Control and Intelligent Systems (Volume 10, Issue 3)

Received: 18 September 2022 Accepted: 24 October 2022 Published: 27 October 2022

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Abstract

This paper introduces a new motion control system for inspection robot, which can be used to detect and track turbine blades effectively. In the long-term operation process of steam turbine in nuclear power plant, it will not only bear the problems of high temperature and high pressure caused by rotor rotation, but also have to bear the additional stress caused by vibration caused by rotation. These problems may cause damage to the steam turbine rotor, which have a big hidden danger of safety. Therefore, it is important to inspect and evaluate equipment condition frequently. In view of the progress of robotics research, it is suggested to develop a control system of steam turbine rotor autonomous detection robot, in which the DMC-2143 motion controller is used as the control unit of the whole system, the servo motor is the execution unit, and the PC is the support unit. Then, according to the task needs, relevant detection tools are equipped to detect any defects that may exist on the turbine blades. Finally, the defect information is forwarded to the robot's controller for subsequent maintenance work. The fully developed robot was experimentally evaluated on a real-world turbine blade, and the results obtained were very promising. The whole system has significantly improved the inspection quality and efficiency of the turbine rotors in the nuclear power plant, and ensures the safe operation of the turbine rotors in the nuclear power plant.

Published in	Automation, Control and Intelligent Systems (Volume 10, Issue 3)
DOI	10.11648/j.acis.20221003.12
Page(s)	41-48
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Motion Control, Inspection Robot, Automatic Detection

References

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[7]	Zhang Yinhao, Wang Qunxiao, Xie Liping. Research and design of WINFORM-based position indicator coding system [J]. Information and Computer (Theoretical Edition), 2021, 33 (08): 158-160.
[8]	Zhang Yanbo, Xie Zhaoyan, Wang Zhongmin. Research on software system development based on DMC1380 three-axis motion control card [J]. Shandong Science, 2010, 23 (03): 38-40.
[9]	Zhang Hao, Tang Dunbing, Zheng Qingkang. Design of multi-axis linkage control system based on motion control card [J]. Machinery Manufacturing and Automation, 2018, 47 (01): 184-186.
[10]	Xu Yang, Xu Changchun, Zheng Nan, Zhang Yuan liang, Zhou Qing gui. Design of point control system based on motion control card [J]. China New Technology and New Products, 2021 (01): 1-3.
[11]	G. Martinov, A. Lyubimov and A. A. Khoury, "Development of Motion Controller Based on ARM Microcomputers by Supporting Different Strategies of Controlling CAN Servo Drives," 2019 International Multi-Conference on Industrial Engineering and Modern Technologies (FarEastCon), 2019, pp. 1-6.
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[14]	X. He, "Design of Small CNC Grinding Machine System based on Motion Control Card," 2019 IEEE 2nd International Conference on Automation, Electronics and Electrical Engineering (AUTEEE), 2019, pp. 588-592.
[15]	Liu Mingjun, Liu Zhipeng, Liu Guangchao, Zhu Wuxiong, Zhang Zhenjiu. Key technology of V-cutting machine CNC system compatible with various motion control cards [J]. Mechanical and Electrical Engineering Technology, 2022, 51 (08): 53-56.

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APA Style

Zhao Wei, Wang Keqing. (2022). Design and Application of Inspection Robot Control System Based on Motion Controller. Automation, Control and Intelligent Systems, 10(3), 41-48. https://doi.org/10.11648/j.acis.20221003.12

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ACS Style

Zhao Wei; Wang Keqing. Design and Application of Inspection Robot Control System Based on Motion Controller. Autom. Control Intell. Syst. 2022, 10(3), 41-48. doi: 10.11648/j.acis.20221003.12

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AMA Style

Zhao Wei, Wang Keqing. Design and Application of Inspection Robot Control System Based on Motion Controller. Autom Control Intell Syst. 2022;10(3):41-48. doi: 10.11648/j.acis.20221003.12

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@article{10.11648/j.acis.20221003.12,
  author = {Zhao Wei and Wang Keqing},
  title = {Design and Application of Inspection Robot Control System Based on Motion Controller},
  journal = {Automation, Control and Intelligent Systems},
  volume = {10},
  number = {3},
  pages = {41-48},
  doi = {10.11648/j.acis.20221003.12},
  url = {https://doi.org/10.11648/j.acis.20221003.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.acis.20221003.12},
  abstract = {This paper introduces a new motion control system for inspection robot, which can be used to detect and track turbine blades effectively. In the long-term operation process of steam turbine in nuclear power plant, it will not only bear the problems of high temperature and high pressure caused by rotor rotation, but also have to bear the additional stress caused by vibration caused by rotation. These problems may cause damage to the steam turbine rotor, which have a big hidden danger of safety. Therefore, it is important to inspect and evaluate equipment condition frequently. In view of the progress of robotics research, it is suggested to develop a control system of steam turbine rotor autonomous detection robot, in which the DMC-2143 motion controller is used as the control unit of the whole system, the servo motor is the execution unit, and the PC is the support unit. Then, according to the task needs, relevant detection tools are equipped to detect any defects that may exist on the turbine blades. Finally, the defect information is forwarded to the robot's controller for subsequent maintenance work. The fully developed robot was experimentally evaluated on a real-world turbine blade, and the results obtained were very promising. The whole system has significantly improved the inspection quality and efficiency of the turbine rotors in the nuclear power plant, and ensures the safe operation of the turbine rotors in the nuclear power plant.},
 year = {2022}
}

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TY  - JOUR
T1  - Design and Application of Inspection Robot Control System Based on Motion Controller
AU  - Zhao Wei
AU  - Wang Keqing
Y1  - 2022/10/27
PY  - 2022
N1  - https://doi.org/10.11648/j.acis.20221003.12
DO  - 10.11648/j.acis.20221003.12
T2  - Automation, Control and Intelligent Systems
JF  - Automation, Control and Intelligent Systems
JO  - Automation, Control and Intelligent Systems
SP  - 41
EP  - 48
PB  - Science Publishing Group
SN  - 2328-5591
UR  - https://doi.org/10.11648/j.acis.20221003.12
AB  - This paper introduces a new motion control system for inspection robot, which can be used to detect and track turbine blades effectively. In the long-term operation process of steam turbine in nuclear power plant, it will not only bear the problems of high temperature and high pressure caused by rotor rotation, but also have to bear the additional stress caused by vibration caused by rotation. These problems may cause damage to the steam turbine rotor, which have a big hidden danger of safety. Therefore, it is important to inspect and evaluate equipment condition frequently. In view of the progress of robotics research, it is suggested to develop a control system of steam turbine rotor autonomous detection robot, in which the DMC-2143 motion controller is used as the control unit of the whole system, the servo motor is the execution unit, and the PC is the support unit. Then, according to the task needs, relevant detection tools are equipped to detect any defects that may exist on the turbine blades. Finally, the defect information is forwarded to the robot's controller for subsequent maintenance work. The fully developed robot was experimentally evaluated on a real-world turbine blade, and the results obtained were very promising. The whole system has significantly improved the inspection quality and efficiency of the turbine rotors in the nuclear power plant, and ensures the safe operation of the turbine rotors in the nuclear power plant.
VL  - 10
IS  - 3
ER  -

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Author Information

Zhao Wei

Automation Department, Nanjing University of Information Science and Technology, Nanjing, China
Wang Keqing

Automation Department, Wuxi College, Wuxi, China

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Plain Text BibTeX RIS

APA Style

Zhao Wei, Wang Keqing. (2022). Design and Application of Inspection Robot Control System Based on Motion Controller. Automation, Control and Intelligent Systems, 10(3), 41-48. https://doi.org/10.11648/j.acis.20221003.12

Copy | Download

ACS Style

Zhao Wei; Wang Keqing. Design and Application of Inspection Robot Control System Based on Motion Controller. Autom. Control Intell. Syst. 2022, 10(3), 41-48. doi: 10.11648/j.acis.20221003.12

Copy | Download

AMA Style

Zhao Wei, Wang Keqing. Design and Application of Inspection Robot Control System Based on Motion Controller. Autom Control Intell Syst. 2022;10(3):41-48. doi: 10.11648/j.acis.20221003.12

Copy | Download

@article{10.11648/j.acis.20221003.12,
  author = {Zhao Wei and Wang Keqing},
  title = {Design and Application of Inspection Robot Control System Based on Motion Controller},
  journal = {Automation, Control and Intelligent Systems},
  volume = {10},
  number = {3},
  pages = {41-48},
  doi = {10.11648/j.acis.20221003.12},
  url = {https://doi.org/10.11648/j.acis.20221003.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.acis.20221003.12},
  abstract = {This paper introduces a new motion control system for inspection robot, which can be used to detect and track turbine blades effectively. In the long-term operation process of steam turbine in nuclear power plant, it will not only bear the problems of high temperature and high pressure caused by rotor rotation, but also have to bear the additional stress caused by vibration caused by rotation. These problems may cause damage to the steam turbine rotor, which have a big hidden danger of safety. Therefore, it is important to inspect and evaluate equipment condition frequently. In view of the progress of robotics research, it is suggested to develop a control system of steam turbine rotor autonomous detection robot, in which the DMC-2143 motion controller is used as the control unit of the whole system, the servo motor is the execution unit, and the PC is the support unit. Then, according to the task needs, relevant detection tools are equipped to detect any defects that may exist on the turbine blades. Finally, the defect information is forwarded to the robot's controller for subsequent maintenance work. The fully developed robot was experimentally evaluated on a real-world turbine blade, and the results obtained were very promising. The whole system has significantly improved the inspection quality and efficiency of the turbine rotors in the nuclear power plant, and ensures the safe operation of the turbine rotors in the nuclear power plant.},
 year = {2022}
}

Copy | Download

TY  - JOUR
T1  - Design and Application of Inspection Robot Control System Based on Motion Controller
AU  - Zhao Wei
AU  - Wang Keqing
Y1  - 2022/10/27
PY  - 2022
N1  - https://doi.org/10.11648/j.acis.20221003.12
DO  - 10.11648/j.acis.20221003.12
T2  - Automation, Control and Intelligent Systems
JF  - Automation, Control and Intelligent Systems
JO  - Automation, Control and Intelligent Systems
SP  - 41
EP  - 48
PB  - Science Publishing Group
SN  - 2328-5591
UR  - https://doi.org/10.11648/j.acis.20221003.12
AB  - This paper introduces a new motion control system for inspection robot, which can be used to detect and track turbine blades effectively. In the long-term operation process of steam turbine in nuclear power plant, it will not only bear the problems of high temperature and high pressure caused by rotor rotation, but also have to bear the additional stress caused by vibration caused by rotation. These problems may cause damage to the steam turbine rotor, which have a big hidden danger of safety. Therefore, it is important to inspect and evaluate equipment condition frequently. In view of the progress of robotics research, it is suggested to develop a control system of steam turbine rotor autonomous detection robot, in which the DMC-2143 motion controller is used as the control unit of the whole system, the servo motor is the execution unit, and the PC is the support unit. Then, according to the task needs, relevant detection tools are equipped to detect any defects that may exist on the turbine blades. Finally, the defect information is forwarded to the robot's controller for subsequent maintenance work. The fully developed robot was experimentally evaluated on a real-world turbine blade, and the results obtained were very promising. The whole system has significantly improved the inspection quality and efficiency of the turbine rotors in the nuclear power plant, and ensures the safe operation of the turbine rotors in the nuclear power plant.
VL  - 10
IS  - 3
ER  -

Copy | Download